Jyoti Hydraulic has emerged as a trusted name in India’s hydraulic solutions industry, delivering reliable and efficient power systems for commercial vehicles, pickup trucks, agricultural equipment, and industrial machinery. Among the growing demand for compact mobile hydraulics, the need for a high-performance 12V DC Hydraulic Power Pack for Bolero has increased significantly. Whether used for tipping applications, dump bodies, cargo lifting, service vehicles, or customized utility attachments, a precision-engineered hydraulic power pack ensures stable lifting performance, safety, and long-term durability.

As the Bolero remains one of India’s most widely used utility vehicles across commercial and rural sectors, integrating a compatible hydraulic power pack is crucial for productivity. This complete 2026 guide provides deep technical and practical insights into specifications, working principles, benefits, installation guidance, maintenance tips, pricing expectations, and expert recommendations to help you make an informed purchase.

What is a 12V DC Hydraulic Power Pack for Bolero

A 12V DC hydraulic power pack is a compact electro-hydraulic system that uses a 12-volt battery supply from the Bolero to generate hydraulic pressure for lifting and operating mechanical attachments. It is widely used in:

  • Bolero tipper trucks

  • Bolero pickup dump kits

  • Agriculture field attachments

  • Load lifting bodies

  • Customized industrial mobile units

  • Municipal utility vehicles

This compact unit combines essential components such as the motor, pump, reservoir, valves, and manifold into one integrated system, making it ideal for vehicles where space is limited.

Why Bolero Requires a Dedicated 12V DC Hydraulic Power Pack

Mahindra Bolero models used in commercial and rural applications often operate in demanding conditions. A dedicated hydraulic power pack ensures:

  • Stable lifting pressure for heavy loads

  • Smooth tipping operation

  • Reliable performance even during continuous cycles

  • Compatibility with vehicle battery output

  • Lower fuel consumption compared to engine-driven pumps

  • Long service life with minimal maintenance

Because of its rugged road presence and strong chassis design, the Bolero is one of the best vehicles for tipper conversion when equipped with a high-quality power pack.

Key Components of a 12V DC Hydraulic Power Pack

A deeply engineered hydraulic power pack includes:

1. DC Motor

Runs on 12V battery power and drives the pump.
High-quality motors ensure smooth torque delivery and longer operational life.

2. Hydraulic Pump

Usually a gear pump that converts mechanical energy into hydraulic energy.
Delivers stable flow and consistent pressure for lifting operations.

3. Oil Reservoir

Stores hydraulic oil required for smooth motion.
Capacity ranges between 3 to 8 liters for Bolero applications.

4. Solenoid Valve

Controls the movement of hydraulic cylinders, allowing up and down operations.

5. Pressure Relief Valve

Prevents overload by managing excessive hydraulic pressure.

6. Manifold Block

Distributes oil flow and integrates various control valves within one compact system.

7. Remote Control or Wired Controller

Allows the operator to control the tipping body from a safe distance.

Technical Specifications for Bolero Hydraulic Power Pack

Below are the common specifications required for stable performance:

  • Voltage: 12V DC

  • Motor Power: 1.6 kW to 3 kW

  • Flow Rate: 3 LPM to 6 LPM

  • Working Pressure: 180 to 250 Bar

  • Tank Capacity: 5 to 8 Liters

  • Operation Mode: Single acting or double acting

  • Duty Cycle: Intermittent for long battery life

  • Mounting: Compact chassis-friendly design

These specs can be customized according to the load capacity and tipping requirements.

Types of Hydraulic Power Packs for Bolero

There are mainly two variants used in pickup and utility vehicles:

1. Single Acting Power Pack

Used for one-directional motion such as lifting a tipper body.
Lowering happens through gravity.

Best for:

  • Bolero tipper kits

  • Dumping vehicles

  • Small loaders

2. Double Acting Power Pack

Provides movement in both directions using hydraulic force.

Best for:

  • Tailgate lifts

  • Scissor lifts

  • Heavy industrial applications

Benefits of Using a 12V DC Hydraulic Power Pack in Bolero

A good hydraulic power pack enhances your Bolero’s performance in several ways:

1. High Efficiency

Provides consistent lifting performance without straining the vehicle’s engine.

2. Energy Saving

Runs directly on the vehicle battery, reducing fuel consumption.

3. Low Noise Operation

Well-designed motor and pump combination ensures smooth and quiet functioning.

4. Space Saving Compact Size

Easily fits in the chassis area without major modifications.

5. Long Service Life

Requires minimal maintenance and lasts for years with proper care.

6. Cost Effective

Affordable compared to engine-driven hydraulic systems.

Applications of Bolero Hydraulic Power Pack in 2026

With growing demand for mobile hydraulics, the Bolero is now used widely in:

  • Rural goods transportation

  • Farm utility vehicles

  • Small construction sites

  • Waste handling vehicles

  • Brick kilns and cement loading

  • Municipal garbage collection

  • Commercial supply chains

  • Sand, gravel, and material dumping

A reliable 12V hydraulic power pack increases vehicle productivity and earning capacity.

How to Choose the Best 12V DC Hydraulic Power Pack for Bolero

Below are important selection factors:

1. Load Capacity Requirement

Know your tipping load, stroke length, and cycle frequency.

2. Build Quality

Ensure high-grade components, proper sealing, and anti-leakage design.

3. Motor Efficiency

Look for low-heat, high-efficiency motors made for heavy-duty applications.

4. Pressure Capability

Choose a system capable of at least 180 to 220 bar pressure.

5. Customization Options

A good manufacturer like Jyoti Hydraulic offers tailored designs.

6. Warranty & Support

Always choose a brand that provides after-sales service and technical assistance.

2026 Price Guide: 12V DC Hydraulic Power Pack for Bolero

While prices depend on design, capacity, and customization, the general pricing range in India is:

  • Basic Single-Acting Power Pack:
    Approx. Rs. 14,000 to Rs. 22,000

  • Heavy Duty Single-Acting Power Pack:
    Approx. Rs. 22,000 to Rs. 32,000

  • Double-Acting Power Pack:
    Approx. Rs. 28,000 to Rs. 40,000

Prices vary based on brand reputation, exporting quality, motor rating, and material standards.

Installation Tips for Maximum Efficiency

  • Use recommended hydraulic oil only

  • Ensure proper wiring to the vehicle battery

  • Mount the unit securely to avoid vibration

  • Do not exceed recommended load

  • Ensure cylinders and hoses are compatible

  • Test lifting cycle before full load use

Maintenance Guide for Long Life

Regular maintenance ensures long-term performance.

  • Check oil levels weekly

  • Replace hydraulic oil every six months

  • Inspect hoses and fittings

  • Tighten electrical connections

  • Clean the tank and filter periodically

Why Choose Jyoti Hydraulic

Jyoti Hydraulic is a manufacturer known for:

  • High-quality hydraulic components

  • 100 percent tested power packs

  • Customized designs for Bolero and pickup trucks

  • Export quality manufacturing

  • Strong after-sales support

  • Long service life and reliable performance

If you need a durable and high-performance 12V DC Hydraulic Power Pack for Bolero, Jyoti Hydraulic ensures a perfect balance of engineering, efficiency, and reliability.

Conclusion

The 12V DC Hydraulic Power Pack for Bolero has become an essential requirement for tipping vehicles, rural transportation, and commercial mobility applications. With the right selection, installation, and maintenance, it significantly enhances the performance and versatility of your Bolero. Jyoti Hydraulic continues to provide advanced and reliable solutions, helping industries and individuals meet the growing hydraulic demands of 2026 with confidence.

FAQ

1. What is a 12V DC Hydraulic Power Pack for Bolero?

It is a compact hydraulic system powered by the Bolero’s 12-volt battery. It supplies hydraulic pressure for tipping bodies, dump kits, and lifting applications used in commercial Bolero vehicles.

2. Which type of hydraulic power pack is best for Bolero tipper applications?

For tipping, the single-acting hydraulic power pack is the most suitable because it allows lifting through hydraulic pressure and lowering through gravity.

3. How much load can a Bolero hydraulic power pack lift?

Depending on the model and cylinder used, the power pack can handle 1 to 3 tons of tipping load. Custom models can go even higher.

4. What is the price of a 12V DC hydraulic power pack for Bolero in India?

The price ranges from Rs. 14,000 to Rs. 32,000 for single-acting units and Rs. 28,000 to Rs. 40,000 for double-acting variants, depending on specifications.

5. How long does a hydraulic power pack last?

With proper maintenance, a high-quality unit from Jyoti Hydraulic can last 5 to 10 years or more.

6. Can the Bolero battery handle a 12V DC hydraulic power pack?

Yes, the system is designed for intermittent duty cycles, making it fully compatible with Bolero’s electrical system.

7. Do I need a technician to install the power pack?

It is recommended to get installation done by a trained technician to ensure correct mounting, wiring, and hydraulic hose connections.